Perlick PKBR24 Manual

Perlick Not categorized PKBR24

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INSTALLATION AND OPERATION INSTRUCTIONS

PERLICK BATCH ROTARY GLASSWASHERS

Warranty Information ........................................ 2

Specifications ....................................................3

Chemical Specifications

Water Conditioning .............................................. 4

Chemical Concentrations .................................... 4

Start-Up Procedures

Before

Starting the Glasswasher

........................ 5

Starting the Glasswasher .................................... 5

Priming

the Chemical System ............................. 5

Operational T

esting ............................................. 5

Installing Chemical

Squeeze Tubes .................... 6

Priming

the Chemical Pumps..............................

Setting the Chemical Controls ............................

Owners Instructions

Component Identification .................................... 8

Instrument

Panel ................................................. 9

Operating the Glasswasher .................................9

Washing

Glasses ................................................. 9

Chemical

Control Panel

.................................... 10

Maintenance and T

roubleshooting

End of Day

Shutdown ....................................... 11

Deliming .............................................................11

Troubleshooting .................................................

Machine Operation & Cycle Sequence ............. 12

Replacement Parts ............................................ 13

Electrical Connection

Diagram .......................... 14

Adjusting Chemical Concentrations

.................. 15

Calibrating the

Chemical System ...................... 15

8300 West Good Hope Road • Milwaukee, WI 53223 • Phone 414-353-7060 • Fax 414-353-7069

Toll Free 800-558-5592 • E-Mail: Perlick@Perlick.com • www.Perlick.com

MODEL NOS.

■ PKBR24

■ PKBR24L

■ PKBR24R

PKBR24L

PKBR24

Note:

Some US States may require Energy Star ratings for

Commercial Dishwashers. The specifier or installer is

responsible for knowing their local codes, standards,

and regulatory requirements.

Table of Contents

IMPORTANT INFORMATION

This manual has been prepared to assist you in the

operation of the Perlick Batch Rotary Glasswasher.

We dedicate considerable time to ensure that our

products provide the highest level of customer

satisfaction. If service is required, your dealer can

provide you with a list of qualified service agents.

For your own protection, never return merchandise

for credit without our approval.

We thank you for selecting a Perlick product and assure

you of our continuing interest in your satisfaction.

Product shall be installed in accordance with local codes, or in the

absence of local codes, installed in accordance with the applicable

requirements in the National Electrical Code, NFPA 70, Canadian Electrical

Code (CEC), Part I, CSA C22.1, and Standard for Ventilation Control and

Fire Protection of Commercial Cooking Operations, NFPA 96.

Perlick is committed to continuous improvement. Therefore, we reserve the right to change specifications without prior notice.

Warranty Information

ONE yEAR LIMITEd wARRANTy

The Perlick Corporation warrants its glasswasher to

be free from defects in material and workmanship,

under normal use and operation, for a period of one

(1) year from the date of initial start-up or eighteen

(18) months from the date of shipment from the

fact

ory, whichever comes first. Perlick

will repair or

replace, at our option, during the warranty period,

any part that may be defective in material and/or

fact

ory workmanship. This warranty is conditioned

upon the customer's maintenance and care as

outl

ined in the service manual and the return of

the warranty registration card. Warranty repairs will

be per

formed, free of charge, during Perlick's

authorized service agency's normal business hours.

Should the customer require after hours service,

it is th

e customer's responsibility for any overtime

premium. Machine is warranted only for the

initial place of installation. Removal of machine

auto

matically terminates this warranty.

Perlick

shall have no liability under this warranty

unless the customer promptly notifies Perlick

its factory authorized service agent of any alleged

defects. All defective parts become the property of

Perlick

and must be returned to Perlick

, or its agent,

at Perlick's

expense, within thirty (30) days from the

date of the part's replacement. Parts replaced within

the warranty carry only the unexpired portions of the

machine's warranty. Not covered by this warranty

are changes (parts and/or labor) necessitated by or

damage resulting from: water conditions, accident,

alteration, improper use, abuse, tampering, improp-

er ins

tallation or failure to follow operating and

maintenance procedures. Examples of the forego-

ing, but without limitations are:

1) Damage to machine resulting from excessive

conc

entrations of chlorine or deliming acid solutions;

2) Use with utilities other than designated on the

glas

swasher I.D. plate or owners manual;

3) Improper connection of utility services;

Inadequate or excessive water pressure; 5) Leaks

caused by faulty installation; 6) Component failures

caused by water leaks due to faulty installation; 7)

Failure to comply to national and/or local codes; 8)

Failure due to deposits resulting from hard water,

detergents, chlorines, delimers, or improper main-

tain

ing, 9) Resetting breakers or fuse replacement;

10) Adjustments such as thermostats and chemical

pump system; 11) Improper opening of utility supply

valve; 12) Cleaning drain valves, line strainer, spray

nozz

les, etc.; 13) Improper installation or malfunc-

tion o

f chemical dispensing equipment supplied by

others; 14) Failure to provide regular and/or daily

maintenance and cleaning as outlined in this owners

manual.

THIS WARRANTY IS LIMITED TO GLASSWASHERS

INSTALLED WITHIN THE 48 CONTINENTAL

UNITED STATES AND CANADA. IN ALASKA,

HAWAII AND ELSEWHERE OUTSIDE THE

CONT

INENTAL U.S. AND CANADA, THIS

WARRANTY IS LIMITED TO REPLACEMENT PARTS

ONLY.

THER

E ARE NO OTHER WARRANTIES,

EXPRESSED OR IMPLIED, MADE BY THE

PERLICK CORPORATION FOR ITS GLASSWASHER,

INCLUDING ANY IMPLIED WARRANTY OF

MERCHANTABILITY OR FITNESS FOR A

PARTICULAR PURPOSE

AND IN LIEU OF ALL

OTHER OBLIGATIONS OR LIABILITY ON THE

PART OF PERLICK

, INCLUDING LIABILITY FOR

INCIDENTAL OR CONSEQUENTIAL DAMAGES

OR FOR LOSS OF PROFITS OR GOODWILL.

NO OTHER WARRANTIES ARE AUTHORIZED ON

BEHALF OF PERLICK

RECORD THIS INFORMATION

MODEL NO.__________________________________________________

SERIAL NO.._________________________________________________

INSTALLATION DATE:_________________________________________

Perlick is committed to continuous improvement. Therefore, we reserve the right to change specifications without prior notice.

HOT WATER

INLET 1/2” [13]

MALE N.P.T.

(R.H. & STD.

UNITS)

HOT WATER INLET

1/2” [13] MALE N.P.T.

(L.H. UNITS)

HOT WATER

INLET 1/2” [13]

MALE N.P.T.

(L.H. UNITS)

HOT WATER

INLET 1/2” [13]

MALE N.P.T.

(R.H. & STD.

UNITS)

MODEL NOS. PKBR24 PKBR24L PKBR24R

WASH TANK CAPACITY (gals.) 1 1 1

CYCLE TIME (sec.) 120 120 120

WASH TIME (sec.) 60 60 60

SANITIZER TIME (sec.) 35 35 35

GLASSES WASHED PER

HR. (2

/2” dia.)

720 720 720

TANK HEATER (w

atts) 650 650 650

WASH PUMP CAPACITY (gals./min.) 24 24 24

DRAIN FLOW (g

als/cycle) 1.67 1.67 1.67

EXHAUST REQUIREMENT None None None

MAX

IMUM GLASS HEIGHT 10” 10” 10”

Ship wt lbs. (kg) 225 (103) 225 (103) 225 (103)

ELECTRICAL 120 Volt, 60 Hz., single phase AC. 5.4 amps, furnished with 6 foot power cord and standard

3 prong NEMA style 5-15P.

PLUMBING

Hot Water Inlet Connection: 1/2 ” NPTM. Incoming Hot Water: 130–140° F, at 30-60 psi

with a flow rate of 4.0 gal/min. Drain: 11/4 IPS PVC socket connection to include an air gap.

Plumbers Hookup Kit: Includes water hammer arrestor, stop valve and union. Important:

Failure to install the Glasswasher with Plumbers Hookup Kit can damage the hot water

solenoid valve. Machine

failure due to improper installation is not covered by Perlick’s warranty.

WAT

ER HARDNESS Water containing more than 15 GPG will require a water softener. Caution: Parts f

ailure

caused by hard water are not covered under Perlick’s warranty.

DET

ERGENT, SANITIZER and Detergent: A heavy-duty liquid warewashing detergent containing water conditioners.

RINSE AID

Chlorine Sanitizer: An

y EPA registered chlorine can be used. The EPA marking can be found

on the container label. Rinse Aid: A lo

w-foaming warewashing rinse aid containing water

conditioners. Note: To ensure maximum glasswasher performance. It is important to select

the appropriate detergent and rinse aid for specific water conditions. These chemicals can be

purchased from a local chem

ical supplier or food service distributor.

OPTIONAL ACCESSORIES • Low Sanitizer shut down kit - #61945 • Glass Rack - #50470-2

Sizes and Specifications

PKBR24 Glasswashers

All plumbing and chemical lines must be routed so that the glasswasher can be pulled out for service.

Product Specifications

Brand:	Perlick
Category:	Not categorized
Model:	PKBR24

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